Fuel intake / injectors / hoses removal
& overall Page 1-
2

Note: Always identify all
connector / tube / line with masking tape, handy when
reassembling. Remember that removing of the whole body is optional
when replacing fuel hoses and injectors O-Ring.
- Disconnect battery
(Negative)
- Disconnect Air Flow
Meter harness (the infamous Vanagon Syndrom fix)
- Remove air filter
- Disconnect all
hoses to flexible joint and remove this one
- Disconnect gas
pedal cable
- Disconnect all FI
connector to the intake system and identify them!!!!(Fuel
injectors, Throttle body...)
- Disconnect the 2
front cylinder spark plug wire ( so the whole intake assembly can be remove)
- Disconnect the CC
breather valve tube to the main intake body
- Disconnect the main
return fuel line
- Disconnect the main
incoming fuel line (at the firewall)
- Disconnect the 2
vacuum and take note (identify them)
- Remove the throttle
body (2 screws) to have access to the front main intake body screw (dificult
to reach)
- Disconnect the idle
stabilizer connectors
- Finally (i think),
remove the 6 ( see picture below) screws holding the main body and intake tubes, when all
6 screws are remove, twist the assemble clockwise and pull out the
whole assembly. Note: the front body screw is
dificult to remove, you will have to find your way with a socket
wrench.
- Of course change all
seals & gasket. (Throttle body to main intake body,
intake gasket to heads...)

Reassembling is simply the opposite, pay attention to the
torque for the 4 screws of the 2 double intake tube (near injectors) on each
head. Page 1-
2
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